Product details
Heat reflux extraction and concentration unit, solvent recovery
Essential oil distillation
Herb extraction and concentration
Solvent (water, ethanol, etc.) extraction
Solvent recovery
Advantages:
1.The steam produced by the concentrator will be through condenser and cooling tank, and back to the extraction tank. That means, the solvent can be twice use for extracting. Saving the solvent.
2.And the steam after cooling and condenser, the temperature is near the boiling point of inside extraction tank. It can save the heating steam.
Description:
Herbal extraction plant is a combined unit. It is suitable for the extraction, concentration, ointment collection, percolation, volatile oil extraction and alcohol recovery of heat sensitive materials such as plants, animals, traditional Chinese medicines and food additives. It is for extraction of herb and vacuum concentration of extracted herb liquid.
Working principle:
Put the plants or herbs into the extraction tank, add 5-10 times of herb such as pure water, ethanol, etc. according to the solvent required in the extraction process. First open the steam valve of the extraction tank. After boiling for about 1 hour, turn on the vacuum pump to draw the herb liquid in the extraction tank into the heater. Turn on the steam valve of the first heater to start heating and evaporating, and the extraction tank is heated by the generated vapor. Open the valve of buffer water tank. The liquid condensed by the secondary steam goes back the extraction tank, passing through the spraying pipe at the top of the extraction tank, and is continuously circulated for 3 to 4 hours. Finally close the steam valve of the extraction tank and close the secondary steam valve of the first heater. Open the second heater steam valve, and collect .
FAQ:
Q.Are you manufacture or trading company?
A.We are factory, we have 10080 square meters workshop and over 90 workers, with more than 20year's OEM experience.
Q.Where is your factory located?
A.Our address: No. 630, Binhai fourteen Road, Economic and Technological Development Zone, Wenzhou, Zhejiang, China.
Features:
1.Herb feeding capacity is doubled compared to conventional extraction.
2.It can be used for water extraction and alcohol extraction in normal pressure, negative pressure and positive pressure processes, especially low temperature extraction and concentration of heat sensitive materials. The water extraction low temperature can be carried out above 45 °C.
3.Ointment collection is 5%-20% more than the conventional method. Fully closed circuit, saving 30% - 50% solvent. The extraction and concentration are completed in one step, and the whole process takes only 4-6 hours.
4.Reduce energy consumption. Because the secondary steam is used as the heat source, the extraction and concentration are carried out simultaneously, and the reflux condensate water temperature is close to the boiling temperature in the extraction tank. And the polyurethane foam is used as the thermal insulation layer, and the temperature and the vacuum degree are randomly full automatic controlled. This unit can save more than 50% steam.
6.High degree of automation. The temperature, pressure, flow rate, liquid level and concentration can be set and controlled automatically. Operation is convenient and performance is stable. Instruments, actuators and PLC are selected domestic and international famous brand products with high reliability.
7.The heating concentrator can discharge while feeding, and is not easy to fouling and coking. The concentration rate can reach 1.1-1.3. Special materials (easy to foul and coke) can be changed from natural circulation to a forced circulation system.
8.The materials, such as instruments, equipment and pipes, which are in contact with herbs and solvents, are made of high quality stainless steel. There is no dead angle inside, polished to the mirror surface, easy to clean. The bottom cover seal is changed to air pressure seal, and the reliability is improved. The discharging of extraction tank liquid is changed to double filter, which is not easy to block. The heater adopts thin-walled seamless pipe. The condenser adopts thin-walled small-diameter seamless pipes. It has good heat transfer effect.
Main technical parameters:
Model |
TNJ-1000 |
TNJ-2000 |
TNJ-3000 |
TNJ-6000 |
Volume of extraction tank(L) |
1000 |
2000 |
3000 |
6000 |
Tubular heater area(M2) |
4 |
8 |
12 |
24 |
Condenser area(M2) |
10 |
20 |
31 |
58 |
Solvent reflux rate(L) |
300-350 |
500-650 |
800-1000 |
1600-2000 |
Energy consumption(kg/h) |
300 |
500 |
1000 |
2000 |
Raw material:
Flowers |
Rose; jasmine; lavender; chamomile; ylang ylang; geranium; neroli; clary sage; achillea millefolium; osmanthus; peony; marigold; laurel. |
Leaves |
Tea tree; eucalyptus; mint; patchouli; juniperberry; cypress; pine needles; spearmint; basil. |
Roots |
Ginseng; ginger; angelica; garlic; vetivert; angelica root; mugwort; borneol camphor. |
Grasses |
Rosemary; verbena; lemongrass; melissa; nardostachys; tarragon; caraway; dill; valerian; houttuynia; wintergreen; evening primrose. |
Wood |
Sandalwood; cedar wood; rosewood; agar wood; birch; holly; camphor; melaleuca; sassafras. |
Resins |
Frankincense; myrrh; benzoin; fir tree; amyris; elemi. |
Bark |
Cinnamon. |
Citrus |
Bergamot; grapefruit; lemon; orange; lime; tangerine; orange peel. |
Seeds |
Cloves; almonds; cardamom; carrot seed; pomegranates; pepper; capsicum; fennel. |
Animal skins |
Pig skin and so on. |
Solvent recovery tower:
Recovery rate is of 95%
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